EBM 200 waste oil burner

EBM 200 Waste Oil Burner, 131-190 kW: Technical Features The 131-190 kW waste oil burner is a universal solution ideal for generating heat in a variety of applications. Thanks to its versatility, it can be installed on both hot water boilers and hot air generators, offering remarkable energy efficiency. Main Features :

1. Wide Oil Compatibility : This burner is designed for burning a wide range of flammable oils, including but not limited to:
   • Vegetable oil
   • Heating oil
   • Multi-oil
2. Compressed Air Connection : Integrates a compressed air connection system, which requires an external compressor. This contributes to efficient and stable combustion.
3. Oil Transport System : The burner can operate with either a heated or unheated oil transport system, ensuring a continuous and uniform supply of oil to the burner.

• Technical Specifications of the Waste Oil Burner

  Characteristic	Value
  Primary Air Connection	0.5 - 1.4 bar
  Acoustic Emission	73 dBA
  Weight	26 kg
  Oil Flow Rate	9.4 - 19 kg/h
  Electrical Resistance	1100 W
  Voltage	1/N/PE ~50 Hz 220 - 240 V
  Compressor Output	25 m³/h

Detailed Specification Description

1. Primary Air Connection:

   • Adjustable air pressure between 0.5 and 1.4 bar.
   • It allows precise management of combustion, optimizing efficiency and adapting to different operational needs.

2. Acoustic Emission:

   • Sound level of 73 dBA.
   • It ensures relatively silent operation, ideal for environments that require low noise impact.

3. Weight:

   • Total weight of 26 kg.
   • Compact and easy to handle design, making installation and maintenance easier.

4. Oil Flow Rate:

   • Variable flow rate between 9.4 and 19 kg/h.
   • It ensures a constant flow of oil, ensuring effective combustion and continuous heat production.

5. Electrical Resistance:

   • Resistance power of 1100 W.
   • It provides the power needed for efficient and stable burner operation, which is essential for lighting and maintaining the flame.

6. Voltage:

   • Configured to operate at 1/N/PE ~50 Hz 220 - 240 V.
   • Compatible with standard electrical networks, making installation and integration simple and hassle-free.

7. Compressor Output:

   • Output of 25 m³/h.
   • It supplies the compressed air needed for optimal combustion, improving combustion efficiency and quality.

Detailed Operation of the EMB 20 Waste Oil Burner

1. System Components

• External tank : Used to store used oil (mineral, vegetable, frying, animal fat).
• Feed pump : Transfers oil from the external tank to the burner.
• Preheated filter : Removes impurities and ensures even oil flow.
• Magnet (for mineral oil only): Placed in the middle of the external tank to capture metal residues.
• Compressor : Regulates the primary air for combustion.
• Room thermostat : Controls on/off based on temperature.

2. Preparation of the Oil

• Mineral oil :
  • It must be filtered with fine mesh (e.g. 10-25 microns) to remove particulate matter.
  • Insert a magnet into the external tank to attract metal debris.
• Frying/vegetable oil :
  • Filter carefully to remove albumin (protein) and water (to avoid foaming or deposits).
  • Possible preliminary decantation to separate water and sediment.

3. Start-up Phase

1. Oil loading :
   • Fill the external tank with the prepared oil.
   • Connect the tank to the burner via pipes.
2. Preheating :
   • Activate the oil preheating system (recommended temperature: 130°C for mineral oil , environment for diesel fuel ).
3. Turning on :
   • Start the pump to transfer the filtered and preheated oil to the burner.
   • Adjust the primary air via compressor (optimal flow varies depending on the type of oil).
   • Do not modify the secondary air (factory preset).

4. Combustion Regulation

• Mixing oils :
  • It is possible to mix mineral oil with diesel fuel or frying oil with diesel fuel to improve flame cleanliness.
  • The proportions depend on the viscosity and calorific value (example: 70% waste oil + 30% diesel).
• Operating temperatures :
  • Mineral oil : 130°C (reduces viscosity and improves atomization).
  • Pure diesel : No preheating (room temperature).

5. Operational Phase

• First hours of operation :
  • High initial consumption to stabilize combustion.
  • After 2-3 hours, gradually reduce the flow rate until minimum consumption .
• Room temperature control :
  • If the room temperature reaches the setpoint, the system goes into standby .
  • Automatic restart when temperature drops below set level.

6. Maintenance

• Filter Cleaning : Replace/clean filters after every 50-100 hours of use.
• Magnet control (mineral oil): Remove accumulated metal residues every 2 weeks.
• Burner nozzle inspection : Check for obstructions or wear.

7. Security

• Avoid contact with hot oil (risk of burns).
• Do not use oils with water or unsuitable flammable substances.
• Keep the work area ventilated to avoid fume buildup.

Final Notes :

• To optimize efficiency, always consult the manufacturer's technical specifications.
• In case of irregular combustion (black smoke, abnormal noises), turn off the system and check the filters/air adjustment.

Detailed Maintenance

Intervention	Description	Frequency
Cleaning the combustion chamber	Removal of any soot residue or carbonized oil deposits	Monthly
Checking the electrical parts	Check and, if necessary, replace the resistor and sensors	Half-yearly
Checking pipes and filters	Check for leaks or blockages in the fuel and air system	Quarterly
Cleaning the intake system and compressor	Removing dust and debris to maintain high performance	Half-yearly

Note: It is essential to follow safety procedures during maintenance operations.

In summary, this waste oil burner offers a combination of versatility, efficiency and power, making it an excellent choice for a wide range of heating applications.