EMB 100 waste oil burner

EMB 100 Waste Oil Burner: Technical Features

The EMB 100 waste oil burner, with a capacity ranging from 81 to 100 kW, represents an advanced solution for heating needs. Designed to combine efficiency, reliability, and performance, this burner is ideal for a variety of applications requiring a stable and powerful heat source.

Main Features :

1. High Energy Capacity : With a power ranging between 81 and 100 kW, the burner guarantees uniform and constant heat production, adapting to different needs.
2. Compressed Air Efficiency : By integrating a compressed air connection system, the burner ensures optimal and constant combustion.
3. Robust and Lightweight Design : Weighing just 24 kg, the EMB 100 burner combines robustness and ease of handling, making installation and maintenance simple and practical.

• Technical Specifications of the Waste Oil Burner

  Characteristic	Value
  Primary Air Connection	0.4 - 1.5 bar
  Acoustic Emission	72 dBA
  Weight	24 kg
  Oil Flow Rate	6.4 - 10.0 l/h
  Electrical Resistance	1100 W
  Voltage	1/N/PE ~50 Hz 220 - 240 V
  Compressor Output	11.5 m³/h

Detailed Specification Description

1. Primary Air Connection:

   • Adjustable air pressure between 0.4 and 1.5 bar.
   • It allows for precise combustion regulation, optimising efficiency and adapting to different operating needs.

2. Acoustic Emission:

   • Sound level of 72 dBA.
   • It ensures quiet operation, minimizing environmental distractions and making the unit suitable for noise-sensitive environments.

3. Weight:

   • Total weight of 24 kg.
   • It facilitates management and handling, making installation and maintenance operations simpler.

4. Oil Flow Rate:

   • Variable flow rate between 6.4 and 10.0 l/h.
   • It ensures a constant and regular flow of oil, guaranteeing effective heat generation and continuous operation.

5. Electrical Resistance:

   • Resistance power of 1100 W.
   • It ensures efficient and uninterrupted operation, essential for lighting and maintaining the flame.

6. Voltage:

   • Configured to operate at 1/N/PE ~50 Hz 220 - 240 V.
   • Compatible with common electrical networks, making installation and integration simple and hassle-free.

7. Compressor Output:

   • Output of 11.5 m³/h.
   • It supplies the compressed air needed for optimal combustion, improving combustion efficiency and quality.

Detailed Operation of the EMB 20 Waste Oil Burner

1. System Components

• External tank : Used to store used oil (mineral, vegetable, frying, animal fat).
• Feed pump : Transfers oil from the external tank to the burner.
• Preheated filter : Removes impurities and ensures even oil flow.
• Magnet (for mineral oil only): Placed in the middle of the external tank to capture metal residues.
• Compressor : Regulates the primary air for combustion.
• Room thermostat : Controls on/off based on temperature.

2. Preparation of the Oil

• Mineral oil :
  • It must be filtered with fine mesh (e.g. 10-25 microns) to remove particulate matter.
  • Insert a magnet into the external tank to attract metal debris.
• Frying/vegetable oil :
  • Filter carefully to remove albumin (protein) and water (to avoid foaming or deposits).
  • Possible preliminary decantation to separate water and sediment.

3. Start-up Phase

1. Oil loading :
   • Fill the external tank with the prepared oil.
   • Connect the tank to the burner via pipes.
2. Preheating :
   • Activate the oil preheating system (recommended temperature: 130°C for mineral oil , environment for diesel fuel ).
3. Turning on :
   • Start the pump to transfer the filtered and preheated oil to the burner.
   • Adjust the primary air via compressor (optimal flow varies depending on the type of oil).
   • Do not modify the secondary air (factory preset).

4. Combustion Regulation

• Mixing oils :
  • It is possible to mix mineral oil with diesel fuel or frying oil with diesel fuel to improve flame cleanliness.
  • The proportions depend on the viscosity and calorific value (example: 70% waste oil + 30% diesel).
• Operating temperatures :
  • Mineral oil : 130°C (reduces viscosity and improves atomization).
  • Pure diesel : No preheating (room temperature).

5. Operational Phase

• First hours of operation :
  • High initial consumption to stabilize combustion.
  • After 2-3 hours, gradually reduce the flow rate until minimum consumption .
• Room temperature control :
  • If the room temperature reaches the setpoint, the system goes into standby .
  • Automatic restart when temperature drops below set level.

6. Maintenance

• Filter Cleaning : Replace/clean filters after every 50-100 hours of use.
• Magnet control (mineral oil): Remove accumulated metal residues every 2 weeks.
• Burner nozzle inspection : Check for obstructions or wear.

7. Security

• Avoid contact with hot oil (risk of burns).
• Do not use oils with water or unsuitable flammable substances.
• Keep the work area ventilated to avoid fume buildup.

Final Notes :

• To optimize efficiency, always consult the manufacturer's technical specifications.
• In case of irregular combustion (black smoke, abnormal noises), turn off the system and check the filters/air adjustment.

Detailed Maintenance

Note: It is essential to follow safety procedures during maintenance operations.

In conclusion, the EMB 100 Waste Oil Burner is an excellent option for those looking for a reliable and powerful device, capable of meeting various heating needs with high-level performance.