EMB 50 waste oil burner

EMB 50 Waste Oil Burner: Technical Features The EMB 50 waste oil burner stands out as an advanced solution for medium-high heating needs, boasting an operating capacity of between 37 and 54 kW. Designed with a combination of efficiency, power, and ease of maintenance, this device represents a benchmark in its market segment. Main Features :

1. Solid Performance : With a variable energy capacity between 37 and 54 kW, the EMB 50 guarantees constant and reliable heat production, suitable for both domestic and industrial applications.
2. Precise Air Control : Equipped with a primary air connection that varies between 0.5 and 1.5 bar, it allows for fine adjustment of combustion, allowing for adaptability to various types of systems and needs.
3. Ease of Maintenance : One of the distinguishing features of the EMB 50 is the availability of spare parts. This ensures that the burner is easy to maintain and repair, thus ensuring a long operating life and reducing downtime.

• Technical Specifications of the EMB 50 Waste Oil Burner

  Characteristic	Value
  Primary Air Connection	0.5 - 1.5 bar
  Acoustic Emission	71 dBA
  Weight	25 kg
  Oil Flow Rate	4.2 - 6.3 kg/h
  Electrical Resistance	1100 W
  Voltage	1/N/PE ~50 Hz 220 - 240 V
  Compressor Output	8 m³/h

Detailed Specification Description

1. Primary Air Connection:

   • Adjustable air pressure between 0.5 and 1.5 bar.
   • It ensures flexibility in combustion management, optimizing efficiency and adapting to different operational needs.

2. Acoustic Emission:

   • Sound level of 71 dBA.
   • It combines power with quiet operation, ideal for environments requiring low noise levels, such as residential or office buildings.

3. Weight:

   • Total weight of 25 kg.
   • It facilitates installation and maintenance operations thanks to its lightweight yet robust structure.

4. Oil Flow Rate:

   • Variable flow rate between 4.2 and 6.3 kg/h.
   • Ensures efficient power supply for optimal and continuous heat generation.

5. Electrical Resistance:

   • Resistance power of 1100 W.
   • It offers constant stability and reliability over time, essential for lighting and maintaining the flame.

6. Voltage:

   • Configured to operate at 1/N/PE ~50 Hz 220 - 240 V.
   • It integrates seamlessly with common electrical infrastructures, offering wide compatibility and ease of use.

7. Compressor Output:

   • Output of 8 m³/h.
   • It ensures a continuous supply of compressed air for ideal combustion, improving combustion efficiency and quality.

Detailed Operation of the EMB 20 Waste Oil Burner

1. System Components

• External tank : Used to store used oil (mineral, vegetable, frying, animal fat).
• Feed pump : Transfers oil from the external tank to the burner.
• Preheated filter : Removes impurities and ensures even oil flow.
• Magnet (for mineral oil only): Placed in the middle of the external tank to capture metal residues.
• Compressor : Regulates the primary air for combustion.
• Room thermostat : Controls on/off based on temperature.

2. Preparation of the Oil

• Mineral oil :
  • It must be filtered with fine meshes (e.g. 10-25 microns) to remove particulate matter.
  • Insert a magnet into the external tank to attract metal debris.
• Frying/vegetable oil :
  • Filter carefully to remove albumin (protein) and water (to avoid foaming or deposits).
  • Possible preliminary decantation to separate water and sediment.

3. Start-up Phase

1. Oil loading :
   • Fill the external tank with the prepared oil.
   • Connect the tank to the burner via pipes.
2. Preheating :
   • Activate the oil preheating system (recommended temperature: 130°C for mineral oil , environment for diesel fuel ).
3. Turning on :
   • Start the pump to transfer the filtered and preheated oil to the burner.
   • Adjust the primary air via compressor (optimal flow varies depending on the type of oil).
   • Do not modify the secondary air (factory preset).

4. Combustion Regulation

• Mixing oils :
  • It is possible to mix mineral oil with diesel fuel or frying oil with diesel fuel to improve flame cleanliness.
  • The proportions depend on the viscosity and calorific value (example: 70% waste oil + 30% diesel).
• Operating temperatures :
  • Mineral oil : 130°C (reduces viscosity and improves atomization).
  • Pure diesel : No preheating (room temperature).

5. Operational Phase

• First hours of operation :
  • High initial consumption to stabilize combustion.
  • After 2-3 hours, gradually reduce the flow rate until minimum consumption .
• Room temperature control :
  • If the room temperature reaches the setpoint, the system goes into standby .
  • Automatic restart when temperature drops below set level.

6. Maintenance

• Filter Cleaning : Replace/clean filters after every 50-100 hours of use.
• Magnet control (mineral oil): Remove accumulated metal residues every 2 weeks.
• Burner nozzle inspection : Check for obstructions or wear.

7. Security

• Avoid contact with hot oil (risk of burns).
• Do not use oils with water or unsuitable flammable substances.
• Keep the work area ventilated to avoid fume buildup.

Final Notes :

• To optimize efficiency, always consult the manufacturer's technical specifications.
• In case of irregular combustion (black smoke, abnormal noises), turn off the system and check the filters/air adjustment.

Detailed Maintenance

Intervention	Description	Frequency
Cleaning the combustion chamber	Removal of any soot residue or carbonized oil deposits	Monthly
Checking the electrical parts	Check and, if necessary, replace the resistor and sensors	Half-yearly
Checking pipes and filters	Check for leaks or blockages in the fuel and air system	Quarterly
Cleaning the intake system and compressor	Removing dust and debris to maintain high performance	Half-yearly

Note: It is essential to follow safety procedures during maintenance operations.

In short, the EMB 50 Waste Oil Burner is an excellent choice for those seeking a powerful yet quiet and easy-to-maintain heating solution. Its advanced design and availability of spare parts guarantee durability and reliability.